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Haveli 1230MW combined Cycle Power Plant Project in Pakistan

2024-05-10

Latest company case about Haveli 1230MW combined Cycle Power Plant Project in Pakistan
Case Detail
Project Background

Faced with rising national electricity demand and energy shortages, the Government of Pakistan is accelerating the construction of large-scale, high-efficiency power generation facilities. These efforts aim to alleviate the strain on the national power supply, stabilize grid operations, support industrial expansion, and improve electricity access for the population. Thanks to advantages such as high generation efficiency, low fuel consumption, flexible peak-load regulation capabilities, and operational stability, combined-cycle power plants have become a key focus for Pakistan's medium- to long-term power infrastructure upgrades.

The Haveli 1,230 MW Combined-Cycle Power Plant is a landmark thermal power investment and construction project in Pakistan, featuring a total designed capacity of 1,230 MW. Utilizing advanced gas-steam combined-cycle technology, the project significantly enhances overall energy utilization efficiency compared to traditional simple-cycle power plants. Upon full completion and grid connection, the plant will supply a stable, large-scale flow of electricity to the regional grid, effectively mitigating local power outages, shortages, and supply-demand imbalances. It will lay a solid foundation for regional industrial development, urban construction, and economic growth, while playing a pivotal role in optimizing Pakistan's national power supply structure.

A complete, large-scale combined-cycle power plant comprises main generator units, boiler auxiliary systems, circulating water systems, chemical water treatment facilities, a centralized control building, power distribution rooms, cooling tower areas, exhaust gas treatment facilities, and an integrated auxiliary power distribution network. Extensive low-voltage power cabling is required for equipment power supply, instrumentation signal wiring, lighting systems, control cabinet interconnections, and inter-area power transmission across the entire facility. Given the complex operating environment, stringent fire safety requirements, the need for continuous full-load operation, and the local climate characterized by high humidity and dust, the project imposed rigorous standards regarding flame retardancy, insulation stability, aging resistance, electrical safety, and compliance with international norms. Our company participated in the tender for this project and successfully secured the contract to supply ZR-YJV-0.6/1kV flame-retardant low-voltage power cables. We also provided comprehensive services—including cable design, manufacturing, inspection, containerized export logistics, and on-site technical guidance—thereby fully meeting the cabling requirements for the power plant's auxiliary distribution system throughout its entire lifecycle.

Project Overview
Project Name: Pakistan Haveli 1230MW Combined Cycle Power Plant Project
Project Type: Large-scale gas-steam combined cycle thermal power plant
Total Installed Capacity: 1230MW
Products Supplied: ZR-YJV-0.6/1kV flame-retardant, XLPE-insulated, PVC-sheathed power cables
Applications: Auxiliary power distribution within the plant, equipment power connections, control system connections, workshop lighting circuits, auxiliary equipment wiring, and low-voltage transmission lines between plant buildings
Standards: IEC international standards and relevant local Pakistani power industry regulations
Services: Customized manufacturing, comprehensive third-party quality testing, containerized export packaging, sea freight arrangements, installation technical consultation, and after-sales quality assurance

Upon officially commencing commercial operation, the power plant will serve as a vital pillar of the region's power supply, delivering long-term social and economic benefits to Pakistan's energy security strategy.

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Supplied Cable Model: ZR-YJV-0.6/1kV
Structural Definition
ZR: Flame-retardant cable; features flame-spread inhibition properties, meeting fire safety design requirements for public areas and cable trenches in power plants.
YJV: Power cable with cross-linked polyethylene (XLPE) insulation and a polyvinyl chloride (PVC) outer sheath.
Rated Voltage: 0.6/1kV; suitable for standard low-voltage AC power distribution systems within industrial power plants.
Key Performance Characteristics and On-Site Advantages
Excellent Flame-Retardant Performance

The insulation and sheath materials utilize a specialized flame-retardant formulation. In the event of an external fire, the cable inhibits flame propagation and is self-extinguishing. This significantly reduces the risk of large-scale fires in densely packed cable trenches and complies with fire safety design standards for large-scale thermal power projects.

Stable Electrical Performance During Long-Term Continuous Operation

The XLPE insulation layer offers excellent insulation resistance and low dielectric loss, along with strong interference resistance. It is capable of withstanding the operational demands of power plant auxiliary equipment—such as motors, water pumps, and fans—under conditions of long-term rated loads, frequent startups, and fluctuating surge loads, ensuring stable and reliable power transmission for both control and power supply circuits throughout the year.

Highly adaptable to the operating environment in Pakistan

The outer sheath offers excellent resistance to aging, dust, moisture, and corrosion. It is designed to withstand local conditions—including high temperatures and seasonal humidity fluctuations—as well as diverse installation scenarios such as exposed outdoor routing and enclosed indoor cable trench installations. It effectively resists long-term degradation caused by dust, moisture, and temperature swings, thereby extending service life and reducing the frequency of future maintenance.

Convenient installation and excellent compatibility

The cable features a compact structure and optimal rigidity, facilitating cutting, terminal crimping, conduit pulling, cable tray installation, and direct burial. Standardized specifications allow EPC contractors to efficiently coordinate construction schedules, shorten cabling timelines, and control overall project costs.

Highlights of the cable supply plan for this project
  1. Strict quality control meeting international project entry requirements
    For large-scale overseas power plant projects, we implement comprehensive quality management covering every stage—from raw material inspection, extrusion, and in-line electrical testing to finished product sampling and third-party certification. All ZR-YJV-0.6/1kV cables have passed a full suite of tests regarding electrical performance, flame retardancy, aging resistance, and mechanical properties. They comply with IEC standards and project technical specifications, and have successfully passed inspections and acceptance by the project owner and third-party supervisors, thereby eliminating quality-related risks during overseas project delivery.
  2. Tailored Export Packaging and Logistics Arrangements
    To meet the requirements of long-distance maritime transport to Pakistan, we employ moisture-proof stretch wrapping, steel-and-wood reel reinforcement, and secure container loading methods. These measures prevent deformation, sheath abrasion, and moisture-related damage to the cables during sea transit and port handling. We coordinate customs clearance, commodity inspections, and shipping schedules to ensure that each shipment arrives at the project site on time, aligning seamlessly with the power plant's overall construction progress.
  3. Professional Technical Coordination and Engineering Support
    Our technical team engaged in in-depth preliminary discussions with the project's EPC contractor to determine the specific cross-sections, length segments, and laying methods required for various functional areas of the power plant, while also optimizing cable cutting plans to minimize waste. Furthermore, we provide remote and on-demand on-site installation guidance, addressing inquiries regarding cable laying, termination, grounding, and acceptance standards, as well as resolving technical challenges encountered during construction.
  4. Proven Experience in Delivering Large-Scale Overseas Power Projects
    We have accumulated extensive experience in supplying equipment for thermal power, combined-cycle power, hydropower, and grid substation projects worldwide. We are well-versed in overseas project bidding processes, international certification requirements, foreign engineering supervision standards, and cross-border delivery protocols. We offer one-stop solutions for medium-to-large-scale overseas power infrastructure projects, encompassing product customization, quality certification, export logistics, and after-sales service.
Project Value and Significance
  1. Supporting Pakistan’s Energy Security and Power Infrastructure Development
    As a key supplier of auxiliary cables for the 1,230 MW Haveli Combined-Cycle Power Plant, we provided high-quality ZR-YJV low-voltage cables that established a safe and reliable auxiliary power distribution network for the facility. These cables played a vital role in ensuring the stable operation of auxiliary equipment and the plant's successful commercial power generation. The smooth construction and commissioning of this project effectively alleviated Pakistan's power shortage, enhanced grid stability, and provided strong support for local industrial and economic development.
  2. Demonstrating Our Competitiveness in the Overseas Thermal Power Cable Market
    This successful collaboration fully demonstrates our capability to supply large volumes of cable for major international combined-cycle gas turbine (CCGT) power plant projects and validates the stability and reliability of our ZR-YJV series flame-retardant cables under complex overseas industrial operating conditions. This achievement not only establishes a solid reputation for further expanding into the power infrastructure markets of Pakistan and South Asia but also creates a proven, replicable case study for similar cable procurement projects for thermal and combined-cycle power plants worldwide.
  3. Expanding Our South Asian Footprint and Long-Term Partnership Potential
    Leveraging the high-quality delivery of the Haveli power plant project, we have earned recognition as a trusted supplier among local power investors, EPC contractors, and power authorities in Pakistan. This status will facilitate the acquisition of further business opportunities across South Asia—spanning grid upgrades, new power plant construction, industrial park power distribution projects, and other cable procurement initiatives—thereby driving the sustainable expansion of our overseas market presence.
Conclusion

The supply of ZR-YJV-0.6/1kV cables for the 1,230 MW Haveli Combined Cycle Power Plant in Pakistan stands as a prime example of our work on large-scale overseas thermal power projects. By leveraging reliable flame-retardant cable products, a rigorous international quality control system, professional export logistics, and comprehensive full-lifecycle technical support, we successfully met the high standards required for both the construction and operation of this landmark power project.

Looking ahead, we will continue to optimize our low- and medium-voltage power cables to withstand the high-temperature, high-humidity, and dusty conditions typical of South Asia. We will also keep expanding our product portfolio to include specialized power plant cables, control cables, instrumentation cables, and high-voltage transmission cables. We are committed to providing customized, cost-effective, and standards-compliant cable system solutions for thermal power plants, combined cycle plants, renewable energy facilities, and grid upgrade projects worldwide, while fostering long-term, mutually beneficial partnerships with global engineering contractors and power sector investors.